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Welling: Motor "Smart Manufacturing" has password, please enter 1234

2017-08-01 5053 views

It is reported that the total volume and scale of China's manufacturing industry has leapt to the first in the world, but the competitiveness of the manufacturing industry is only seventh in the world. The revolutionary road from "manufacturing" to "intelligent manufacturing" requires many domestic manufacturing enterprises to work together. Welling, as one of the companies actively exploring intelligent manufacturing, combined with production practical experience, summed up the key password for "intelligent manufacturing"-1234.

A concept-information plant

When it comes to manufacturing, people often think of production lines and equipment in traditional factories. In the "intelligent manufacturing" era, although the carrier is still a factory, the meaning of manufacturing has more content, just like the "informatization" that is gradually emerging. On the basis of production automation, Welling opens the door to informatization. Through the application of the Internet of Things and big data, it transfers production information and data in a timely and accurate manner to achieve lean production effects, ensure motor quality and improve production efficiency.

Two directions-"Bring In" and "Go Out"

The pace of Industry 4.0 is accelerating, and the model of the world's factories is becoming more and more specific. Welling is looking at the world, learning from cutting-edge production technology at home and abroad, and importing foreign precision testing equipment such as Italian automated production lines and Israeli dynamometers. The strategy of "bringing in" can increase the number of measures taken to improve production cycle, improve product manufacturing technology, optimize production mode, and reduce workers' work intensity.

In parallel with the development of "introduction", there is also the "going out" strategy. In recent years, Welling has participated in AHR American Refrigeration Exhibition, ACREX Indian Refrigeration Exhibition, German Exhibition and other overseas exhibitions for several consecutive years, in order to bring new Welling motor products to people in many countries and regions. Participating in the exhibition is just one step of Welling's "going global". In order to let more people know the achievements made in China, Welling researches and develops motors for different regions and different working conditions, such as North American commercial DC motors (ECM). The torque design method achieves high efficiency and low noise performance, while adopting 6kv overload protection function to improve the safety and durability of the motor, which is in line with the characteristics of merchants in North America. Welling relies on brands, products and added value to quickly open the door to overseas markets.

Three key means-manufacturing process, quality inspection, innovation and research and development

The key to Welling's "intelligent manufacturing" lies in the steady improvement of three aspects: manufacturing process, quality inspection, and innovative research and development.

In manufacturing process, Welling has a strict management and control system. All incoming materials and sizes need to be measured by high-precision measuring instruments to meet the drawing specifications before entering the production line. Welling has imported mechanical and electrical manufacturing equipment from abroad. Improve the manufacturing technology of air-conditioning motors, washing motors, transformers and other mechanical and electrical accessories.

In terms of quality inspection, Welling fully implements the ISO9000 quality management system, and conducts comprehensive quality monitoring from the entry of parts and components, mass production to delivery, etc. At the Welling test center, testers perform vibration testing, rain testing, noise testing, Many tests such as endurance test, it is "intelligent manufacturing" and "fine inspection" that make the good quality of Welling motors.

Innovation research and development is the most important issue for the long-term development of manufacturing enterprises. As early as 2011, Welling established the Welling R & D Center in Shanghai and is committed to the advanced technology research of electric motors. As of now, Welling has more than 100 nationally authorized patents and has also completed the development of postdoctoral projects. Strengthening technological innovation and improving product competitiveness, Welling's need to move towards the "intelligent manufacturing" era drives a team of dedicated technical experts to continuously achieve new breakthroughs.

Four benchmarks-flexible manufacturing, energy-saving production, energy efficiency improvement, and equipment stability

In Welling, "flexible manufacturing" is embodied in a production line capable of manufacturing motor products that meet different needs and different categories. Relying on the Internet of Things, Welling can connect big data and process and analyze through a unified system to obtain a suitable production plan and manufacturing resource allocation plan.

Energy-saving production requires companies to refine the level of energy consumption from workshops, sections to machines and production lines, and to clarify the controllable energy consumption range and energy-saving optimization goals corresponding to equipment at each level. Welling continuously adopts new technologies to eliminate backward equipment and achieve energy-saving production. At Shunde Air and Electricity Plant, Welling completed the lighting renovation of the plant and applied LED tube lighting to achieve low energy consumption, high energy efficiency and promote energy-saving production.

Improving energy efficiency is the main means of “intelligent manufacturing” and one of its goals. Welling implements dynamic monitoring of the energy pipeline network through the Internet of Things, online detection of the dynamic process of production energy consumption of the entire enterprise, informationization and visualization of the entire energy consumption process, and the transformation of energy consumption from extensive to refined management to improve energy efficiency .

Equipment stability is an important foundation for "intelligent manufacturing." Welling adopts a new equipment operation and maintenance strategy, comprehensively implements the MES system, and optimizes the entire production process from order to product completion through information transmission. It can know small changes in equipment state parameters in advance, avoiding hidden quality risks that are not easy to detect. To ensure the stability of the production system.

The Industry 4.0 era is unfolding. Where will traditional manufacturing companies go? Welling Motor remembers the "1234" four-digit password, actively transforms and upgrades, and strides towards the "intelligent manufacturing" era!

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